Welcome students and introduce the importance of safety in flux core arc welding. Explain that this session will cover key protocols, PPE requirements, workspace setup, and emergency procedures.

Discuss each hazard in turn: • High-temperature arc: risk of burns and UV radiation damaging skin and eyes. • Fumes and gases: by-products of flux core welding can be harmful if inhaled. • Electric shock: welding currents can cause serious injury. • Fire hazards: sparks and hot slag can ignite flammables.

Review each piece of PPE and why it’s necessary. Remind students to always inspect their gear before welding.

Emphasize housekeeping and workspace planning. Point out the location of fire screens and extinguishers in your shop.

Walk through the visual inspection steps on an actual machine. Show students common signs of wear or damage.

Demonstrate best practices on angle, cord management, and shutdown procedures.

Explain the PASS method for fire extinguishers and review shop emergency contacts and locations.

Summarize the key points, reinforce that safety is the top priority, and open the floor for questions.